The charge rate is referred to as the amount of current that is used to recharge a cell or battery. A charge control device will typically normalise this rate based on the cell or battery’s rated capacity.

Battery specialists evaluate the rate at which a battery is fully charged or drained using the C-rate. For instance, a battery gets charged from 0 to 100 percent in one hour while charging at a 1C C-rate.

A faster charge is indicated by a C-rate higher than 1C; for instance, a 3C rate is three times faster, resulting in a full charge in 20 minutes. A slower charge is also indicated by a lower C-rate: C/5 (or 0.2C) would be five times slower than 1C and would result in a five-hour charge.

The absolute current density, or the amount of electrical current passing through the battery divided by the surface area of its layers, determines the number of significant characteristics of battery behavior (such as resistance to dendrites).

The current density will depend on the cathode’s loading, which is directly related to its thickness, for a particular C-rate. Therefore, it’s crucial to check that the cathode loading is at commercially relevant levels when comparing C-rates; for EVs, this is often in the region of 2.5-5 mAh/cm2.

How to measure a Battery Capacity?

A battery analyzer can be used to measure a battery’s capacity, or the amount of energy it can store. The analyzer measures the amount of time it takes for the end-of-discharge voltage to be reached when discharging the battery at a calibrated current.

The end-of-discharge for lead acid cells is typically 1.75V/cell, for NiCd/NiMH cells, 1.0V/cell, and for Li-ion cells, 3.0V/cell. An analyzer showing the findings as a percentage of the nominal rating will indicate 100% if a 1Ah battery delivers 1A for an hour.

The battery has a 50% capacity if the discharge lasts 30 minutes before hitting the end-of-discharge cut-off voltage. Sometimes a brand-new battery is overrated and produces at or beyond its maximum capacity; other times, it is undervalued and never reaches 100 percent, even after priming.